Skyworth Light Display: Three production lines of backlight panels improve efficiency and prepare fo

As the peak consumption season of Double Eleven approaches, upstream core component production capacity has become the key to efficient delivery of end products. Recently, Wuhan Airport Official Weibo announced that the backlight panel production line of Wuhan Skyworth Optical Display Electronics Co., Ltd.(referred to as Skyworth Optical Display) has successfully completed the production capacity upgrade, and a new production line has been officially put into use. At present, Skyworth Optical Display's three production lines have been fully launched, which not only effectively relieves the order pressure during the peak season, but also achieves multiple breakthroughs in production capacity improvement, efficiency optimization, and delivery speed through automation technology upgrades and industrial chain coordination, bringing more efficient products to consumers. The product experience also injects new impetus into the efficient operation of the Mini LED display terminal industry chain.​

Capacity expansion: Add 6000 + sets of supporting equipment in a single month, shorten delivery cycle by 20%

As the annual consumption peak on November 11, terminal manufacturers 'demand for upstream core components tends to explode, and insufficient production capacity and delivery delays have become common pain points in the industry. Skyworth Guangxian's production capacity upgrade is an accurate response to this pain point of demand. According to Meng Mu, general manager of Skyworth Optical Display, after the new production line reaches full production capacity, an additional 6000 + TV supporting backlight panels can be provided in a single month. The production capacity of the three production lines under full load operation can fully cover the peak season of downstream terminal manufacturers. Order demand avoids the problem of terminal shortage caused by component shortages at the source.​

While production capacity is improved, supply chain response speed and product delivery efficiency are also optimized simultaneously. Through production process restructuring and supply chain management upgrades, Skyworth Guangxian has shortened customer product delivery cycles by more than 20%. Order delivery that previously took 10 days to complete can now be compressed to less than 8 days. This efficiency improvement will not only help downstream terminal manufacturers respond to consumer needs faster and reduce the risk of inventory backlog, but also complete product stocking in advance before the peak period of Double Eleven logistics to ensure that consumers receive goods quickly after placing orders., improve the overall consumer experience.​

Technology upgrade: 90-meter full-process production line, double breakthroughs in automation and energy conservation

The new backlight panel production line this time is not a simple superposition of production capacity, but an efficient production line that combines automation technology and energy-saving design. This production line, with a total length of about 90 meters, realizes integrated full-process production from solder paste printing, component placement to finished product testing, without manual intervention in intermediate links, greatly reducing human errors and time loss in the production process.​

In the key vertical baking and welding process, the new production line introduces embedded automated temperature control equipment to allow products to directly complete precise temperature baking on the production line. Compared with the traditional offline baking mode, it not only saves the time for product transfer, but also achieves a significant reduction in energy consumption. It is estimated that the energy saving rate in this link reaches 40%, which not only conforms to the green production concept, but also reduces the production cost per unit of product. At the same time, the improvement in automation rate brought about by technological upgrades has increased the product yield to 99.8%, which means that only 2 out of every 1000 products may have flaws, which is much higher than the industry average. This not only reduces material waste, but also ensures the reliability of downstream terminal products from a quality perspective.​

Industrial chain collaboration: Upstream components and downstream assembly linkage to respond to changes in demand

The expansion of Skyworth's optical display backlight panel production capacity is not an isolated production capacity adjustment, but an efficient upstream-downstream collaboration with Skyworth Graphic Company in the same park. As a downstream Mini LED display terminal complete assembly company, Skyworth Graphic Company also plans to simultaneously expand its large-screen production line, which means that the production process from the core components of the backlight panel to the Mini LED TV complete assembly can be completed in the same park, greatly shortening component transportation time and communication costs, and achieving close collaboration in the industrial chain.​

The advantages of this collaborative model are particularly obvious during periods of fluctuating demand: when the market demand for large-screen Mini LED TVs increases, Skyworth Optical Display can quickly respond to downstream assembly needs and prioritize ensuring the supply of core components; if the size or configuration of the terminal product needs to be adjusted, upstream component production can also adjust parameters in a timely manner to avoid production capacity mismatch caused by poor upstream and downstream information. For example, if Skyworth Graphics plans to promote 75-inch Mini LED TVs during the Double Eleven period, Skyworth Optical Display can increase the production capacity of supporting backlight panels of this size to ensure that the production of the whole machine is not limited by parts. This collaborative ability of on-demand adjustment and rapid response allows the entire industrial chain to better adapt to changes in market demand and seize the lead in the fierce Double Eleven competition.​

Conclusion: Based on production capacity and synergy, consolidate the competitiveness of the Mini LED industry chain

Skyworth Light Display's backlight panel production capacity upgrade is not only a tactical measure for the company to cope with the Double Eleven peak season, but also reflects its strategic layout in the Mini LED industry chain. Through core component production capacity expansion and technological upgrading, it consolidates upstream supply capabilities; Through collaboration with downstream assembly companies, optimize the efficiency of the industrial chain and form integrated competitiveness of components and complete machines. Against the background of the rapid popularization of Mini LED display technology and the continuous growth of market demand, this dual advantage of production capacity + collaboration can not only help Skyworth Optical Display consolidate its market position in the core component field, but also promote the entire Mini LED industry chain to be efficient., high-quality and low-cost development will ultimately benefit end consumers and provide a collaborative and win-win example for the high-quality development of the industry.