Nanchang's new sample of intelligent manufacturing: How digital transformation reshapes the competit

In the wave of promoting high-quality development of the manufacturing industry, Nanchang is taking the 8810 Action Plan for the Modernization of Key Manufacturing Industrial Chains as the strategic fulcrum to fully promote the intelligent transformation and digital transformation project. Through the deep integration of digital technology and the real economy, it not only injects new momentum into the development of enterprises, but also outlines a new picture of modern industries with Nanchang characteristics in Ganpo. As a typical representative of this change, Jiangxi Zhaochi Semiconductor Co., Ltd. has relied on the construction of digital intelligent platforms to achieve double leaps in production efficiency and product quality, and has become a vivid example of the transformation and upgrading of traditional manufacturing.

Walking into the intelligent production workshop of Jiangxi Zhaochi Semiconductor, the picture of Industry 4.0 comes to mind: AGV automatic guided cars shuttle along the established route, accurately completing the transfer of raw materials; in the huge workshop, intelligent equipment operates efficiently, and manual operations are rare on the production line. This company is reshaping the industry pattern with an astonishing production scale-an average of 35,000 chips are shipped from here to the global market. Among them, the monthly production capacity of Mini direct display chips exceeds 10,000 KK, accounting for nearly half of the industry.

" This year, the market demand for backlight products has surged, and our Mini direct display chip production capacity has also achieved leapfrog growth. quot; Xu Mingming, manager of the process integration department of Jiangxi Zhaochi Semiconductor, said. Behind the rapid increase in production capacity is the challenge of massive data processing: the company's monthly production capacity reaches 1.1 million pieces, each chip needs to monitor more than 10,000 key parameters, and the amount of monitoring data generated per month reaches 10 billion. Under the traditional manual monitoring mode, only 20% of the core data can be covered, and the remaining 80% is in a data blind spot, which seriously restricts the improvement of yield.

The digital intelligent platform project launched in 2022 has become a key tool for enterprises to break through development bottlenecks. The project builds a full-process digital management system through a four-step strategy of data integration-automated reporting-AI intelligent analysis-intelligent prediction. Today, companies automatically process nearly 300 million pieces of production data every day, realizing real-time analysis of more than 10,000 parameters on a single chip. Xu Mingming revealed: We plan to achieve intelligent analysis of tens of billions of data by the end of this year, with an accuracy target of more than 90%. quot;
The benefits of digital transformation are immediate. In 2024, the company's good product rate will increase by nearly two percentage points, directly creating economic benefits of 50 million yuan. With the continuous optimization of digital systems, it is expected to achieve a yield breakthrough of two percentage points again this year. Through the Data Sky Eye system, companies have not only solved the problem of data silos, but also achieved intelligent decision-making and precise control of the production process, seizing the lead in the fierce competition in the semiconductor industry.

It can be seen from Nanchang's industrial practice that digital transformation has become the only way for the manufacturing industry to break through development bottlenecks and enhance core competitiveness. The successful transformation of Jiangxi Zhaochi Semiconductor not only won the initiative for the company itself, but also provided Nanchang with a replicable experience model in building a modern industrial system. Empowered by digital technology, Nanchang's manufacturing industry is accelerating in the direction of intelligence, high-end and green, writing a new industrial legend for the rise of central China.