With the vigorous development of smart wearable devices and the widespread spread of the Internet, we are seeing the advent of an era of Internet of Things. In this context, any connected device requires a smart display to enhance interaction with users. To be able to meet the conditions of this environment, we must have a display device that is power-saving, high-efficiency, fast response, full-color, and small in size.
At present, under the attention of industry, academia and research circles, many novel technologies have been developed and put into the module prototype display of this smart display device. Including traditional liquid crystals or Organic LEDs (OLEDs), preliminary products have been developed under the strong promotion of relevant manufacturers. In the other direction, micro light emitting diodes (Micro LEDs) are used to fabricate micro displays.
Due to the requirements for display size and pixel size and resolution, we must develop a high-efficiency light-emitting element as a pixel, and this pixel must also have full-color functions. In past technologies, existing assembly technologies can often be used, such as pick and place, which can be used on the large-area outdoor LED display screens currently seen. But once the component size is reduced to less than five microns, many existing assembly techniques become impractical.
At the same time, the external quantum efficiency of the device will also drop significantly due to the increased recombination of non-radiative carriers and the relatively large sidewall area [1, 2], resulting in a significant increase in the power consumption of the overall module. To solve this problem, we must make fundamental changes to the overall module architecture.
One such method is to introduce the concept of a color conversion layer. The color conversion layer uses high-energy photons to excite lower-energy visible light photons (usually red and green) to achieve the effect of a full-color screen. However, how to combine color conversion levels onto a micro-LED matrix is still a topic of academic research.
Fig. 1 Schematic diagram of high-efficiency color conversion layer. Among them, the purple layer is an additional optical reflective layer. The top left is a schematic diagram of the reflectivity of a traditional DBR mirror (dotted line) and the redesigned optical mirror (solid line) used in this experiment [3].
Professor Lin Jianzhong and Professor Wu Zhongzhi of China Taiwan University and Professor Guo Haozhong of Yang Ming Jiao Tong University recently announced the use of semiconductor processes combined with specially designed optical reflective layers to enhance the luminous intensity of quantum dot color conversion layers. At the same time, the optical theory of incoherent reflection and transmission is also used to initially derive the corresponding model of optical enhancement effects.
Through a specially designed optical reflective layer, it can have high reflectivity at the wavelength of the excitation light source, and increase the transmittance in the band where quantum dots emit light to enhance the overall full-color light source balance [4]. Different from the general Distributed Bragg Reflector (DBR), which oscillates in the high-penetration frequency band, the reflectivity spectrum shown by our team is very flat, which is convenient for designing a color conversion layer for quantum dots to emit light (see Figure 1). The structure shown this time is very suitable for future use in reducing the size of individual pixels (see Figure 2).
Because the team adopts standard semiconductor processes and mask alignment methods, accuracy and accuracy can be greatly improved. At the same time, a high-density dielectric layer of an atomic layer deposition (ALD) system is added to the structure of the pixel, which has the function of protecting quantum dots and can also solve the concerns of the color conversion layer in terms of lifetime or reliability.
In the end, the team showed the results of a five-micron pixel. In terms of reliability, it also verified that a storage lifetime of up to 9000 hours was used, and the luminous intensity of quantum dots did not change significantly. In addition, in terms of numerical models, the team also demonstrated the relationship between the luminescent intensities of different quantum dots after integration with optical layers with different reflectances, and achieved consistent results.
This result has been published in the IEEE Photonics Journal, and it is hoped that this will be used as a starting point to further develop technologies related to quantum dot color conversion layers in order to meet the actual needs of future high-resolution microdisplay systems.
Fig. 2. (a) Each pixel under a scanning electron microscope (SEM). (b) The pixels after filling the quantum dots are placed under an ultraviolet fluorescence microscope [3].
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